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Industrial Safety Components

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Industrial Safety Components

Our customer was struggling with another production stamping supplier regarding quality and delivery. Shenzhen Metal Parts was able to hold the current supplier’s price and bring all 100 tools in-house. Working with our customer, we prioritized the tooling, ran first article parts, performed repairs/maintenance where needed, performed PPAP and delivered production parts over the course of several months according to the customer’s timeline.

We also helped them catalog their tooling and eliminate 30 obsolete tools. When any of these obsolete parts are needed, we now efficiently run them in our laser and brake presses. Our assembly and machining capabilities allowed the customer to consolidate this work from two vendor sources to just one. We ship bi-weekly releases to help this customer minimize inventory. References are available on this project.


Project Details

Product Description   Stamping Takeover
Capabilities Applied/Processes  
Primary:
Production Stamping
Secondary:
CNC Machining
Assembly; insertion of PEMs, Cam bushings, Studs, Drive-Lok Pins, Rivets

 

Equipment Used to Manufacture Part  
100 – 200 ton presses, CNC milling machines, Haeger insertion press, welding
Material Used   HSLAS, 1075, 1095, 3003 AL, CQCRS
In Process Testing/Inspection Performed   First Article
PPAP
Gage MSA
Cpk
Attribute Gages
CMM
Smart Scope Vision System
Optical Comparator
Virtek Laser
Industry for Use   Industrial Safety Components
Volume   70 dies, producing almost 100 part numbers.
250,000 total parts annually.
Delivery Location   Illinois
Standards Met   Customer supplied print, 2D CAD Drawing
Material, Plating and Heat Treat certs per customer specifications
Product Name   Industrial Safety Components

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